MES Application

Fuuz Industrial Operations Platform — Manufacturing Execution System (Full) Package Version: 2025.4.1 | Platform Version: 2025.4.0 | Spec: 2.0.0

The MES Full accelerator is a comprehensive, production-ready Manufacturing Execution System built on the Fuuz Industrial Operations Platform. It covers the full operational lifecycle of a discrete or process manufacturing facility — from work order management and shop floor execution to quality control, inventory, maintenance, traceability, and warehouse logistics.

This package is the most complete MES accelerator in the suite, containing 58 modules across 15 functional areas, 326 data flows, 478 data models, 382 screens, and 64 saved transforms.

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Table of Contents

1. Overview
2. Module Structure
3. Functional Areas
4. Data Flows
5. Data Models
6. Screens
7. Access Control
8. Package Contents
9. Dependencies
10. Installation

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Overview

The MES Full accelerator supports end-to-end manufacturing operations management including:

• Production Planning & Execution — Work order dispatch, production scheduling, run tracking, and labor/machine time capture
• Shop Floor Control — Real-time work center status, production recording, scrap/rework, and shift management
• Quality Management — Inspection plans, in-process quality checks, non-conformance reporting, corrective actions, and disposition workflows
• Inventory & Materials Management — Lot/serial tracking, BOM management, material staging, consumptions, and adjustments
• Maintenance Management — Preventive maintenance scheduling, work orders, asset management, and downtime tracking
• Traceability & Genealogy — Full forward/backward traceability across production orders and material movements
• Warehouse Management — Receiving, putaway, picking, packing, shipping, and cycle counting
• Labor & Time Tracking — Clock-in/out, labor reporting, efficiency analysis, and time entry management
• Reporting & Analytics — OEE dashboards, production reports, quality metrics, and operational KPIs
• Resource Management — Equipment, tooling, fixtures, and operator qualification tracking
• EDI — Electronic data interchange for inbound/outbound transactions with trading partners
• Mobile — Mobile-optimized screens for warehouse, shop floor, and quality operations
• Document Management — Traveler generation, labels, certificates of conformance, and shipping documents

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Module Structure

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Functional Areas

Production Management

Manages the full lifecycle of production orders from release through completion:

• Create, schedule, and release work orders to the shop floor
• Track work order status through configurable production phases
• Capture actual vs. planned quantities, cycle times, and completion percentages
• Support for multi-level assemblies with sub-work orders
• Work center load balancing and capacity visibility
• Production scheduling board with drag-and-drop rescheduling
• Integration with ERP for work order import/export via EDI

Shop Floor Execution

Provides operators and supervisors with real-time production control:

• Work center dashboard with active production orders
• Step-by-step operation instructions with multimedia attachments
• Labor and machine time capture at the operation level
• Real-time production count recording with scrap/rework classification
• First Article inspection triggers
• Electronic work instructions (EWI) display
• Shift handoff notes and production summary reports
• Integration with IoT devices for automated count capture

Quality Control

Full quality management system integrated with production workflows:

• Inspection Plans — Define sampling plans, measurement specifications, and acceptance criteria per item/operation
• Quality Checks — In-process, receiving, and final inspection data collection with pass/fail/deviation results
• Non-Conformance Reports (NCR) — Create, track, and disposition non-conforming material
• Corrective and Preventive Actions (CAPA) — Structured problem-solving workflow with root cause analysis
• Disposition — Material review board workflow with accept, reject, rework, and return decisions
• Quality Specifications — Manage engineering specifications linked to inspection criteria
• Quality Reporting — First-pass yield, defect Pareto, and rejection trend dashboards

Materials Management

Comprehensive inventory and materials control:

• Bill of Materials (BOM) — Multi-level BOM management with engineering change control
• Inventory — Real-time inventory balances by location, lot, and serial number
• Lot Management — Lot creation, status management, hold/release, and expiration tracking
• Serial Management — Serial number assignment, genealogy, and status tracking
• Inventory Transactions — Receipts, issues, transfers, adjustments, and scrap transactions
• Inventory Control — Cycle count management, ABC classification, and reorder point tracking
• Material staging and kitting for production orders

Maintenance Management

Asset reliability and maintenance execution system:

• Asset Management — Equipment registry with specifications, documentation, and history
• Preventive Maintenance — Time-based and meter-based PM schedule generation
• Maintenance Work Orders — Create, assign, track, and close maintenance activities
• Downtime Tracking — Capture unplanned downtime events with reason codes
• Spare parts inventory integration
• Maintenance KPI reporting (MTBF, MTTR, planned vs. unplanned ratio)

Traceability and Genealogy

End-to-end material traceability across the supply chain and manufacturing process:

• Forward and backward traceability by lot, serial, or work order
• Component-to-assembly genealogy with full consumption history
• Material genealogy tree visualization
• Trace reports for customer complaints, recalls, and audits
• Deviation and concession history linked to traced units

Warehouse Management

Directed warehouse operations:

• Receiving — PO-based receiving with inspection integration, label printing, and putaway direction
• Putaway — Location assignment rules with directed putaway instructions
• Picking and Packing — Pick list generation, zone picking, pack verification
• Shipping — Ship order confirmation, BOL generation, and carrier integration
• Cycle Counting — Scheduled and ad-hoc cycle count management with variance approval

Labor and Time Tracking

Labor performance and time management:

• Operator clock-in/clock-out with work order and operation assignment
• Indirect labor code capture (meetings, downtime, training, etc.)
• Labor efficiency reporting by operator, work center, and department
• Shift management with schedule templates
• Time entry review and approval workflow
• Integration with payroll/HR systems via EDI

Reporting and Analytics

Operational intelligence and KPI dashboards:

• OEE Reporting — Availability, Performance, and Quality metrics per ISO 22400 with trend analysis
• Production Reporting — Order completion rates, cycle time analysis, throughput, and WIP aging
• Quality Reporting — First-pass yield, defect rates, cost of quality, and supplier quality metrics
• Analytics — Configurable dashboards with drill-down capability
• Scheduled report distribution via email

Resource Management

Equipment, tooling, and operator resource tracking:

• Equipment — Machine registry with capabilities, certifications, and maintenance linkage
• Tooling — Tool crib management with check-out/check-in and life tracking
• Fixtures — Fixture assignment to work orders with usage history
• Operator Qualifications — Skill matrix, certification tracking, and qualification expiration alerts

EDI

Electronic data interchange for trading partner integration:

• Inbound transaction processing (purchase orders, ASNs, etc.)
• Outbound transaction generation (invoices, ASNs, production confirmations)
• Transaction mapping and transformation configuration
• EDI error handling and reprocessing queue

Mobile

Mobile-optimized interfaces for floor and warehouse personnel:

• Mobile Shop Floor — Production recording, labor capture, and quality checks on handheld devices
• Mobile Inventory — Inventory lookup, transfers, and adjustments via scanner
• Mobile Receiving — Barcode-driven receiving with label printing
• Mobile Quality — In-process inspection data collection on tablets

System

Platform configuration and system administration:

• Configuration — System-wide settings, reason codes, UOM, and lookup table management
• IoT Integration — Device connectivity, tag mapping, and real-time data ingestion from PLCs and sensors
• Request Management — Internal service request and approval workflow engine
• Sequence Management — Configurable number sequences for work orders, lots, serials, etc.
• System Administration — User management, role assignment, module access control, and audit logging

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Data Flows

The package includes 326 data flow files organized by functional module:

Flow types used across the package: - System — Background/scheduled business logic, data processing, and API operations - Screen — UI-triggered flows responding to user interactions and form submissions - Document — PDF generation for travelers, labels, and certificates - Integration — External system connectors (ERP, EDI, IoT devices)

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Data Models

The package includes 478 data model files spanning all functional areas:

Production — WorkOrder, WorkOrderOperation, ProductionRecord, ShopFloorEvent, WorkCenter, WorkCenterCapacity

Quality — InspectionPlan, InspectionResult, NonConformance, CorrectiveAction, Disposition, QualitySpecification, QualityCheck

Materials — Inventory, InventoryTransaction, Lot, Serial, BillOfMaterials, BOMComponent, MaterialStaging

Maintenance — Asset, MaintenanceWorkOrder, PreventiveMaintenance, DowntimeEvent, MaintenanceSchedule

Warehouse — ReceivingOrder, ReceivingLine, PutawayTask, PickList, ShipOrder, CycleCount

Labor — LaborEntry, TimeEntry, ShiftSchedule, OperatorQualification

Traceability — GenealogyRecord, ComponentTrace, MaterialTrace

Resources — Equipment, Tooling, Fixture

System — Configuration, Sequence, RequestRecord, IoTDevice, IoTTag

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Screens

The package includes 382 screen files providing the full user interface for all functional areas:

• Production dashboards and work order management screens
• Shop floor operator terminals and work instruction displays
• Quality inspection data entry and NCR management
• Inventory management and transaction entry screens
• Maintenance work order and PM schedule management
• Warehouse receiving, putaway, pick/pack/ship screens
• Mobile-optimized screens for handheld and tablet devices
• Reporting dashboards and analytics viewers
• System configuration and administration screens

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Access Control

The package uses role-based access control with recommended roles:

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Package Contents

mes-full/
├── manifest.json          # Package metadata (version 2025.4.1)
├── definition.json        # Package structure and selection definitions
├── package-data.json      # All seed data (modules, config, lookup tables)
├── data/                  # 188 seed data files
├── dataFlows/             # 326 data flow definitions
├── dataModels/            # 478 data model definitions
├── screens/               # 382 screen definitions
└── savedTransforms/       # 64 reusable JSONata transform expressions

The 64 saved transforms provide reusable JSONata expressions for: - Date/time formatting and timezone conversion - Quantity unit-of-measure conversions - Production efficiency and OEE calculations - Lot/serial number generation patterns - EDI transaction formatting

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Dependencies

Note: This is the full MES package. If you only need a subset of functionality, consider application-mes-core-accelerator for core production execution or application-wms-accelerator for warehouse management only.

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Installation

1. Ensure your Fuuz platform instance is running version >= 2025.4.0
2. Navigate to Platform > Packages in your Fuuz tenant
3. Import the mes-full package (.fuuz file or directory import)
4. Assign the package modules to your enterprise hierarchy (Site → Area → Line → Cell)
5. Configure roles and assign users per the Access Control section above
6. Run the initial data seeding flows to populate configuration tables
7. Verify IoT device connectivity if using machine integration features
8. Configure EDI trading partner settings if using EDI features
9. Validate production by creating a test work order end-to-end

For detailed setup and configuration documentation, see the Fuuz Platform Documentation.